BHI Hydraulic crane buffers

With THRAIL energy absorbing hydraulic bumpers
THRAIL and  international’s bumpers/buffers are designed for the harshest heavy-duty applications. Featuring a fatigue-less gas return spring and the most efficient fluid metering pin system available on the market, THRAIL/’s hydraulic bumper controls the deceleration of rail-mounted material handling equipment. Regardless of crane size or travel speed, THRAIL and  have come up with a solution providing the requested protection to control-stop all rail-mounted equipment whilst minimizing the end forces resulting from impact.Moreover, THRAIL also supplies a line of hydraulic bumpers and rubber buffers for much smaller moving equipment.
 
With the increased travel speeds of today’s container sts cranes, automated overhead and gantry cranes and high speed transfer cars the need for energy absorbing hydraulic bumpers (also known as buffers depending on your location) is greater than ever.
End stops are commonplace in docks and ports, at the end of rails accommodating cranes and railway lines delivering bulk material or cargo to a port. End stops are also used in factories and steel mills with cranes and major machinery to remove some of the high stresses endured by the buildings when cranes reach their destination. Very occasionally, moving equipment can fail to stop or slow down sufficiently, resulting in a risk of collision or overriding the end of the platform/line. Fitting efficient and effective end stops protects passengers, rolling stock and infrastructures in the rare events that trains or cranes fail to stop.

Hydraulic Shock Hydraulic Shock Hydraulic Shock

Parameters
Model Stroke
(mm)
S
Max.Energy/Cycle

(KJ)
ET
Max.Damping
Force
(KN)
Fp
Recoil Force
(KN)
Weight
(Kg)
Min. Max.
BHI65x50 50 4 100 0.5 1.5 7
  BHI65x100 100 8 100 0.5 1.5 9
BHI85x50 50 8 200 1 1.9 14
  BHI85x100 100 16 200 1 8 19
  BHI100x50 50 10 250 1.65 18 18
    BHI100x100 100 20 250 1.65 18 22
    BHI100x150 150 30 250 1.65 18 28
    BHI100x200 200 40 250 1.65 18 32
    BHI100x400 400 80 235 1.65 18 46
    BHI100x500 500 94 235 1.65 18 52
    BHI100x600 600 112 230 1.65 18 58
    BHI100x800 800 132 205 1.65 18 69
    BHI120x100 100 32 400 2.8 50 34
    BHI120x150 150 48 400 2.8 50 39
    BHI120x200 200 64 400 2.8 50 43
    BHI120x300 300 94 400 2.8 50 53
    BHI120x400 400 125 400 2.8 50 87
    BHI120x600 600 188 400 2.8 50 105
    BHI120x800 800 225 350 2.8 50 110
      BHI120x1000 1000 260 325 2.8 50 116
    BHI130x250 250 100 500 3.2 64 72
    BHI130x300 300 120 500 3.2 64 79
    BHI130x400 400 160 500 3.2 64 90
    BHI130x600 600 210 435 3.2 64 119
    BHI130x800 800 270 420 3.2 64 140
    BHI150x115 115 62 670 5 96 56
    BHI150x150 150 82 670 5 96 59
    BHI150x400 400 220 670 5 96 98
    BHI150x500 500 275 670 5 96 110
    BHI150x600 600 330 670 5 96 120
    BHI150x800 800 448 700 5 96 165
      BHI150x1000 1000 510 635 5 96 180
    BHI180x100 100 80 980 8 75 110
    BHI180x200 200 160 980 8 80 126
    BHI180x250 250 200 980 8 80 140
    BHI180x400 400 280 880 8 90 168
    BHI180x500 500 350 880 8 100 198
    BHI180x600 600 430 890 8 100 235
    BHI180x800 800 570 890 8 100 295
     BHI180x1000 1000 720 890 8 110 360

Hydraulic crane buffersHydraulic crane buffers
 
Dimension(Unit:mm
Model A1 A2 Z H B SA SB FC E
BHI65x50 312 - - 15 65 100 70 16 64
  BHI65x100 432 - - 15 65 100 70 16 64
BHI85x50 323 - - 15 85 128 89 16 84
  BHI85x100 463 - - 15 85 128 89 16 84
  BHI100x50 302 301 175 20 100 150 120 18 99
    BHI100x100 479 473 245 20 100 150 120 18 99
    BHI100x150 618 612 300 20 100 150 120 18 99
    BHI100x200 756 750 390 20 100 150 120 18 99
    BHI100x400 1351 1345 645 25 100 150 120 18 99
    BHI100x500 - 1616 890 20 100 150 120 18 99
    BHI100x600 - 1888 1040 20 100 150 120 18 99
    BHI100x800 - 2426 1345 20 100 150 120 18 99
    BHI120x100 471 467 270 20 120 220 170 26 119
    BHI120x150 597 593 330 20 120 220 170 26 119
    BHI120x200 724 720 390 20 120 220 170 26 119
    BHI120x300 973 969 520 20 120 220 170 26 119
    BHI120x400 1225 1221 680 25 120 220 170 26 119
    BHI120x600 - 1725 915 25 120 220 170 26 119
    BHI120x800 - 2332 1290 25 120 220 170 26 119
      BHI120x1000 - 2836 1360 25 120 220 170 26 119
    BHI130x250 897 893 545 25 130 270 210 26 129
    BHI130x300 1029 1025 605 25 130 270 210 26 129
    BHI130x400 1293 1289 735 25 130 270 210 26 129
    BHI130x600 - 1917 1060 25 130 270 210 26 129
    BHI130x800 - 2445 1350 25 130 270 210 26 129
    BHI150x115 517 513 320 20 150 270 210 30 149
    BHI150x150 606 602 355 25 150 270 210 30 149
    BHI150x400 1249 1245 710 25 150 270 210 30 149
    BHI150x500 - 1498 770 25 150 270 210 30 149
    BHI150x600 - 1752 885 25 150 270 210 30 149
    BHI150x800 - 2363 1240 25 150 270 210 30 149
      BHI150x1000 - 2880 1595 25 150 270 210 30 149
    BHI180x100 491 471 350 40 180 348 295 30 179
    BHI180x200 760 740 450 40 180 348 295 30 179
    BHI180x250 850 830 550 40 180 348 295 30 179
    BHI180x400 1486 1466 804 40 180 348 295 30 179
    BHI180x500 1766 1746 939 40 180 348 295 30 179
    BHI180x600 2066 2046 1074 40 180 348 295 30 179
    BHI180x800 2666 2646 1344 40 180 348 295 30 179
      BHI180x1000 3226 3206 1614 40 180 348 295 30 179
 
 

Installation Request:
Stroke length below 300mm, the max side load angle is 2.5°; above 300mm, the max side load angle can be 1°; make sure all set screws are fixed, recommend using thread glue.
Hydraulic crane buffers
Routine Inspection & Maintenance:
In order to enlarge the buffers life span, if the buffer is used in safety emergency application, we recommend you to do the maintenance every 6 months.
1. Please check rod seal to see if oil leakage or not.
Piston Rod should be handled carefully not to be damaged or scratched, clear up the dusty and corrosive, coating oil to avoid rusty.
2.Whenever necessary, please check the locking condition of Bolt and set screws at any time and fasten tight due to the strong impact
3.compare with the dimension when piston rod completely restored in catalogue. If can’t be fully restored, please add pneumatic in air bag, you can ask us to get operation manual.
Please check the expansion & recovering status of piston rod,

Hydraulic crane buffers
 
 
Inspection of gas pressure and injection.
Pressure of Gas Chamber can be injected at 3~10bar, standard product is charged at 5bar.Air Plug will be shown if you remove the fixed Buffer Head with Bolt.  Open the Cap of Air 
 
Plug, check the gas pressure or fill up the gas by gas injector.
In case of dispatch the product, nitrogen gas’s charged and we recommend the use of nitrogen gas but it does not matter if you use the other gas.But we recommend the use of dry 
 
gas without salt.
1)Air Plug
Air Plug which is used in BDC can last the high pressure for long times and keep fastened during vibration.
In case of filling gas or air, you can use the Air injector for general automobile tire.
Closing Knob
If you wind forward right, it’s locked
If you wind it forward left, it’s unlocked
2)Gas Injector  
How to use the gas injector
(1)Setting the pressure to 3~5 bar at Regulator attached Gas Tank.
(2)Inject gas after setting the clamp at gas port.
(3)Wind up the Closing Knob forward right in order to lock at the condition of installing clamp of Gas injector at Air Plug.

Hydraulic crane buffers
 

 

Inquiry for Our Product

WUXI TAIHANG RAIL FASTENING TECHNOLOGY CO.,LTD
E-mail: sales@th-rail.com

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